Aluminum Sheet Metal Fabrication

Aluminum is a very common metal utilized at Dalsin Industries to manufacture various OEM products for wide-ranging applications: on-highway vehicle doors/body panels, medical equipment, medical carts, energy dispensing stations, digital display, and variable messaging controls, consumer products, kiosks, various enclosures, and countless other parts.

Aluminum sheet metal is manufacturing friendly, and widely used for its advantageous properties: lower weight per surface area, durability, formability, weldability, machinability, weatherability, corrosion resistance, highly recyclable, and is conductive, reflective, and sustainable.

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Aluminum Metal Grades

Dalsin Industries processes various aluminum sheet and plate material alloys:

5000 series, including 5052

6000 series, including 6061

3000 series, including 3003

2000 series, including 2024

ASTM B 209

Dalsin Industries processes pre-finished and pre-coated aluminum sheet and plate materials:

Anodized aluminum sheet, pre-anodized
Grained and polished aluminum sheet
Masking film applied aluminum sheet, single or both surfaces film masked
Mill Finish

Frequently Asked Questions

What are the primary benefits of using aluminum for sheet metal fabrication?

Aluminum is highly valued in manufacturing for its exceptional combination of properties, including a low weight‑to‑surface‑area ratio, excellent corrosion resistance, and outstanding durability. Certain tempers also provide optimal formability and weldability, making aluminum suitable for a wide range of fabrication needs. From a sustainability standpoint, aluminum is particularly attractive because it is highly recyclable, reducing environmental impact.

Can Dalsin handle pre-finished or coated aluminum materials?

Yes. Dalsin processes several pre-finished and pre-coated options, including:

Automotive Grade Black Epoxy Pre-Primed Aluminum Sheet
Grained and polished aluminum
Masking film applied aluminum (single or double-sided)
Mill finish materials

What industries typically utilize Dalsin’s aluminum fabrication services?

Dalsin produces aluminum components for a wide range of OEM applications, including:

Transportation: On-highway vehicle doors, body panels, and transit bus components.
Medical: Equipment, carts, and testing cabinets.
Energy: Electric vehicle charging enclosures and energy dispensing stations.
Technology: Digital displays, kiosks, and variable messaging controls.

What specific fabrication capabilities does Dalsin offer for aluminum?

Dalsin provides a full suite of precision metal manufacturing services, including:

Cutting: Fiber laser cutting with automation and automated punching.
Forming: Automated panel bending and CNC press brake forming.
Joining: Robotic and manual welding (MIG and TIG) specifically for aluminum.
Hardware Insertion: PEM nuts, studs, RivNuts, etc..
Structural Adhesive: chemical bonding metal substrates with adhesives that may eliminate welding all together in some cases. Dalsin utilizes some adhesives that are designed to survive powder coat curing temperatures
Mechanical Fasteners: rivets, screws & nuts
Finishing: Grinding, polishing, in-house powder coating& a full scope of outside service plating options.

Does Dalsin provide engineering support for aluminum projects?

Yes. Dalsin offers Design for Manufacturing (DFM) and design engineering support. Their team uses advanced CAD systems and engineering tools to help customers reduce costs and optimize part design before production begins.

What quality certifications does Dalsin Industries hold?

Dalsin Industries maintains high standards for quality and environmental management, holding both ISO 9001:2015 and ISO 14001 certifications. They also utilize advanced inspection equipment to ensure all aluminum fabrications meet precise tolerances.